Spin-off Ex-Core – Donkervoort’s Ex-Core Technologies now officially a stand-alone company
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Revolutionized carbon-fibre manufacturing
Ex-Core has revolutionized carbon-fibre manufacturing with a process that can create complex shapes with an environmentally friendly process. The technology is giving lessons to the world’s most famous carmakers, thanks to breakthrough, patented technologies in one-shot, whole-parts carbon-fibre production.
Under development at Donkervoort’s research arm since 2007, Ex-Core has already won a European Innovation Grant in High-Tech Materials and Advanced Manufacturing Technologies and several national grants. Donkervoort developed Ex-Core for its own use, but quickly learned there was demand from other industries, like yacht makers, motorsport operations, bicycles, specialist sports and even drones.
Now, with Ex-Core Technologies as a stand-alone company, the expertise within Donkervoort can expand from making some of the world’s fastest sportscars into potentially every area of specialist manufacturing. Revolutionizing not just the automotive, but all industries.
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Key Advantages of Ex-Core
One of Ex-Core’s key advantages is that it retains all the strength properties of traditional carbon-fibre, but removes its limitations, including the expensive outer elements.
Ex-Core cleans up the environmental credentials of carbon-fibre, leaving nothing but the material’s advantages in strength, lightness and lending it an ability to make complicated shapes that were once thought to be impossible.
Yet another benefit is that Ex-Core produces far fewer hidden defects inside its carbon-fibre shapes. Because it pushes out with internal pressure, it forces the fibres into every corner in a precise way, so there is no longer a requirement to design in extra material for assumed defects.
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About Donkervoort
Established in 1978 by Joop Donkervoort and now led by his son, Denis, Donkervoort Automobielen has sold approximately 1,700 cars. Operating from Lelystad, the Netherlands, with a team of more than 50 specialists, the company first gained widespread acclaim with the D10 in 1988, setting a world acceleration record. This was followed by the D8 270 RS in 2005, which set a Nürburgring lap record.
The F22, further integrating its patented Ex-Core carbon fibre technology, achieved an astonishing 2.3g of lateral acceleration at Circuit Zandvoort, exceeding the D8 GTO-JD70’s already impressive 2.1g benchmark. This milestone highlights Donkervoort’s relentless pursuit of performance and innovation.
Dedicated to crafting exclusive supercars fully tailored to their drivers’ preferences and ensuring the purest driving experience—whether an unfiltered connection to the road or track or a more refined balance of comfort and performance—the brand continues to embody the 'Living the Drive’ ethos. Looking to the future, Donkervoort has unveiled a new model, further reinforcing the brand’s bold evolution and unwavering commitment to innovation.
